Batching Applications

Batching Applications

Features:
• Raw Ingredient Tracking Via Bar Code Readers
• Ingredient Tolerance Control & Tracking
• Production and Finished Batch Tracking & Scheduling

Batching Applications - Information

Manual Weighing Systems -"Windows® based hand prompt batching controls provide accurate minor ingredient weighing. Operator interface panel used in conjunction with a scale to sequence operator through pre-programmed formula, one ingredient at a time."

* Windows is a registered trademark of Microsoft Corporation. Prater-Sterling is not affiliated with, nor has it been authorized, sponsored, or otherwise approved by Microsoft Corporation.

Batching Applications - Applications

i. FEED



Automating Every Aspect of Feed Mill Equipment. Raw Material Receiving Systems, Grinding Systems, Batching and Finish Feed Routing and Loadout Systems. Automating Bulk Material Handling Systems, Minor & Micro Ingredient Systems and Liquid Weighing or Metering Systems for fat and molasses as well as upstream and downstream equipment automation and monitoring.

1. Receiving (Raw material)
2. Batching (Dry, Liquid)
3. Grinding Systems
4. Load-Out System
5. Single & Multiple Scales
6. Single & Multiple Mixers


ii. INDUSTRIAL




iii. FOOD

1. Dry Mix Plants (Tower Automation)

• Formulation, Inventory, Usage, Weighment Tolerance Control, Finish Product Records, Lot Tracking, Report Generation
• Bulk Flour Conveying Systems
• Bulk Liquid Handling System (Fructose, Soy Oil, Water…)
• Bulk Sugar
• Minor Ingredient Weighing Systems, Manual and Automatic (Salt, Sugar, Baking Soda, MCP, Whey, Dough Conditioners, Lecithin…)
• Mixer Automation
• Packaging Interface – Yield Systems

 2. Powdered Drinks (Batching/Blending System Automation)

• Formulation, Inventory, Usage, Weighment Tolerance Control, Finished Product Records, Lot Tracking, Report Generation…
• Bulk Liquid Handling System
• Bulk Dextrose Systems
• Bulk Sugar Systems
• Minor Ingredient Weighing Systems, Manual and Automatic (Sugar, Flavors…)
• Mixer Automation
• Transfer Systems

 3. Spice Mix Plants (Batching & Blender Automation)

• Formulation, Inventory, Usage, Weighment Tolerance Control, Finish Product Records, Lot Tracking, Report Generation
• Bulk Flour Conveying Systems
• Bulk Liquid Handling System (Fructose, Soy Oil, Water…)
• Bulk Sugar
• Minor Ingredient Weighing Systems, Manual and Automatic (Salt, Sugar, Baking Soda, MCP, Whey, Spices, Peppers…)
• Mixer Automation
• Packaging Interface – Yield Systems

 4. Batter Mix Plants (Mixer Automation)

• Formulation, Inventory, Usage, Weighment Tolerance Control, Finish Product Records, Lot Tracking, Report Generation, Temperature Monitoring, C02 Systems…
• Bulk Flour Conveying Systems
• Bulk Liquid Handling System (Fructose, Soy Oil, Water…)
• Bulk Sugar Systems
• Minor Ingredient Weighing Systems, Manual and Automatic (Salt, Sugar, Baking Soda, MCP, Whey, Dough Conditioners, Lecithin…)
• Mixer Automation
• CIP Systems

iv. BAKERY (Mixer Batching System Automation)


1. Formulation, Inventory, Usage, Weighment Tolerance Control, Finished Product Records, Lot Tracking, Report Generation, Temperature Monitoring & Controlling, CO2 Systems, Mixer Load Monitoring…
2. Bulk Flour Conveying Systems
3. Bulk Liquid Handling System (Fructose, Soy Oil, Water, Honey…)
4. Bulk Sugar
5. Minor Ingredient Weighing Systems, Manual and Automatic (Salt, Sugar, Baking Soda, MCP, Whey, Dough Conditioners, Lecithin…)
6. Mixer Automation

v. Aggregate (Blending/Batching System Automation)

1. Formulation, Inventory, Usage, Weighment Tolerance Control, Finished Product Records, Lot Tracking, Report Generation
2. Cement Conveying Systems
3. Water Handling System
4. Bulk Aggregate Systems
5. Bulk Sand Systems
6. Minor Material Weighing Systems, Manual and Automatic (Colors, Conditioners…)
7. Blender Automation
8. Conductivity Monitoring

vi. Chemical Facilities (Blending/Batching System Automation)
Ceramic, Plastic Compounding, Rubber Compounding, Wood By Products, Alloys, Textiles..